What is a rolling shutter door forming machine?
Rolling shutter door forming machine is a mechanical equipment specifically used for producing rolling shutter door blades. This type of machine typically forms rolling shutter door blades of specific shapes and sizes by subjecting metal sheets (such as galvanized steel plates, aluminum materials, etc.) to a series of rolling, bending, shearing, and other processes. These blades are ultimately assembled into a complete rolling shutter door.
Characteristics of Roller Shutter Door Forming Machine
Features of rolling shutter door forming machine:
1. Efficiency: The rolling shutter door forming machine adopts an automated control system, which can quickly and continuously produce rolling shutter door blades, improving production efficiency.
2. High precision: Modern molding machines are usually equipped with precision molds and control systems, which can ensure that the produced blades have accurate dimensions, smooth surfaces, and no obvious deformation or damage.
3. Multifunctionality: Some advanced molding machines can not only process standard rolling shutter door blades, but also adjust molds as needed to produce products of different shapes and sizes, adapting to the design needs of various rolling shutter doors.
4. Easy to operate: By using a computer control system, the operating program is simplified, the difficulty of operation is reduced, and even non professionals can quickly get started.
5. Strong durability: Due to the high material pressure that the rolling shutter door forming machine needs to withstand, its structure is sturdy and durable, ensuring long-term continuous operation.
The workflow of the rolling shutter door forming machine
Working process of rolling shutter door forming machine:
1. Raw material preparation: First, prepare the metal sheets that need to be processed, which are usually galvanized steel sheets or aluminum alloy sheets, and need to be selected according to specific product specifications.
2. Material feeding: Place the metal sheet at the entrance of the forming machine and feed it into the machine automatically or manually.
3. Forming: After entering the forming machine, the sheet is subjected to a series of pre-set rollers, which gradually bend the sheet into the desired shape according to the designed shape. This process is commonly referred to as cold bending forming.
4. Calibration and shaping: After the initial forming of the board, there may be a calibration step to ensure that the straightness and flatness of the board meet the standards. Then, the shape is further fixed by the final shaping roller.
5. Cutting: The formed sheet will be cut into individual blades or components according to the actual required length. Some machines are equipped with automatic cutting systems that can accurately cut according to preset sizes.
6. Collection: The cut blades or components will be collected for further processing or directly used to assemble the rolling shutter door.
7. Follow up processing: The formed parts may also need surface treatment, such as painting, electroplating, etc., to enhance their corrosion resistance and aesthetics.
8. Assembly: Finally, the formed and surface treated components will be sent to the assembly line and assembled together with other accessories (such as guide rails, motors, control systems, etc.) to form a complete rolling shutter door product.
Application of Roller Shutter Door Forming Machine
Application areas:
1. Industrial plants: Rolling shutter doors are often used for the doors and internal partitions of industrial plants because they are sturdy and durable, providing good safety protection.
2. Commercial buildings: The entrances and exits of commercial facilities such as shops, shopping centers, and supermarkets are usually equipped with rolling shutter doors, which not only facilitate the handling of goods but also serve as anti-theft measures.
3. Garage: The garage doors used in residential areas and office parking lots are often rolling shutter type, which facilitates vehicle entry and exit while saving space.
4. Warehousing and logistics: The doors of warehouses and logistics centers are mostly rolling shutter doors, which facilitate the loading, unloading, and management of goods.
5. Public facilities: Rolling shutter doors are also used in public buildings such as schools, hospitals, and government agencies, especially in places that require frequent opening and closing.
6. Fire isolation: In some special occasions, rolling shutter doors also have fire prevention functions, which can isolate the source of fire in case of a fire.
7. Sunshade and windproof: Some outdoor rolling shutter doors, such as sunshades on balconies or terraces, can provide shade and windproof effects.